Textile Conveyor Belt
Simple Small Textile Conveyor Belt Design
Spindle Tape / Spindle Belt
Core role
Its core mission is to drive the spindles of the fine spinning frame to rotate at high speed, achieving the twisting and winding of yarns
Power transmission
Driven by the main rolling disc/drum, one spindle belt can simultaneously drive four spindles (as shown in the picture), allowing the spindles to operate stably at a speed of 8,000 to 20,000 revolutions per minute.
Ensure uniform twist
The transmission stability of the spindle belt directly determines the consistency of the spindle speed, avoiding uneven twist of the yarn and a decrease in strength due to slippage.
Energy conservation and consumption reduction
High-quality spindles have high drive efficiency and can significantly reduce the overall energy consumption of the fine spinning frame. They are key components for energy-saving renovations in textile factories.
Material and Structure
The mainstream of modern ingot belts is a composite structure to achieve the comprehensive performance of "low elongation + high wear resistance + anti-static"
Skeleton layer
High-strength nylon 66 (or polyester) fabric is mostly adopted to provide tensile strength and control the working elongation rate (only 0.2%-0.5%), avoiding relaxation and slippage after long-term operation.
Friction layer
The surface is made of polyurethane (PU) or special rubber (such as the green layer in your picture), featuring a high coefficient of friction, wear resistance and anti-static properties, reducing the risk of slipping and static sparks.
Adhesive backing layer
Some models have cotton fabric or wear-resistant rubber on the back to reduce wear on the rollers and minimize operating noise.
Key performance characteristics
| Performance indicators | Explanation | The impact on production |
|---|---|---|
| Low elongation | The operating elongation is less than 0.5%, and frequent tensioning is not required for long-term use | The spindle speed is stable and the uneven twist rate is low |
| High transmission efficiency | The coefficient of friction is stable, and the transmission does not slip | Reduce equipment energy consumption and improve yarn consistency |
| Anti-static/low absorption cotton | The surface is treated with anti-static properties to reduce the adsorption of flying flowers | Reduce yarn defect rate and minimize breakage |
| Flex resistance/Long service life | Anti-fatigue, resistant to repeated bending, and with a long service life | Reduce the frequency of downtime and replacement to lower maintenance costs |
| The joint is flat. | Hot-melt/sawtooth joint, no protrusion at the interface |
Avoid running runout and protect the ingot disc and the rolling disc
|
Common selection and key points
Classified by material
1
It is low in price, but has a large elongation rate and is prone to slipping, and has been gradually phased out.
2
Wear-resistant, anti-static, high cost performance, suitable for conventional working conditions.
3
Low elongation and higher transmission efficiency are the mainstream choices for current energy-saving renovations.
Key points of selection
1
The width (commonly 10/12/15mm) and thickness (0.6-1.2mm) need to match the specifications of the ingot plate/rolling plate.
2
It needs to be used in conjunction with a tensioning device to maintain an appropriate tension. If it is too loose, it will slip; if it is too tight, it will increase energy consumption and wear.
3
The joint process should give priority to hot-melt joints to avoid the risks of unevenness and breakage caused by glue joints.
Daily maintenance and common problems
Key points of maintenance
Regularly clean the flying flowers and oil stains on the tablet belt. Check whether the joints are loose and whether the belt body is fuzzing. Avoid friction with the edge of the ingot plate.
Q&A
Slippage: It is mostly caused by insufficient tension, oil stains on the belt surface or aging and elongation of the belt body, which will directly result in uneven twist.
Jumping/Abnormal noise: Uneven joints or distorted belt bodies will accelerate the wear of the ingot disk and even lead to a broken end.
Severe cotton absorption: The anti-static performance of the belt surface has failed and it needs to be replaced in time.
1
Low elongation and high transmission efficiency, saving 10% to 20% of electricity compared with traditional cotton spindle belts.
2
The small speed difference between spindles significantly reduces the uneven twist rate and breakage rate of yarns.
3
The wear-resistant and flex-resistant design has a service life 3 to 5 times that of traditional spindle belts, reducing maintenance costs.
4
Anti-static treatment to avoid safety hazards caused by static electricity, suitable for high-humidity and dusty workshops.
Factory scale
The production base in Tong 'an, Xiamen covers an area of 20,000 square meters. The production base in Nantong covers an area of 35 mu, with a factory building area of 25,000 square meters. There are over 200 employees and more than 1,000 kinds of products in stock
Production capacity
Daily output: 100,000 + advanced production lines with a width of 3 meters and 4 meters, 8 modern production lines and various processing equipment
Not Just Traditional Cyber & Immigration Firm
There are locations in the United states of america as well as ationally. The organization was established in 2000 on the basis of a small idea conceived by its promoters that was incepted.
Quality assurance
We have introduced advanced technology and production equipment. Our quality management system has passed the ISO9001.2008 product certification and SGS certification
Original manufacturer
With over 20 years of industry experience, we offer cost-effective industrial belt solutions and over a thousand products in stock
in one-stop service
Founded in 1998, XINBEX is a professional industrial belt company integrating R&D, production and service, and it owns its own brand XinBEX. Introduce advanced technologies and production equipment. The quality management system has been certified by ISO9001:2008, and the product quality has been certified by SGS. Xiamen XINBEX Industrial Belt Co., Ltd. offers not only high-quality products, but more importantly, continuous innovation and service, including
Cost-reducing solutions, collaborating with customers
Develop and apply new solutions;
Efficiency improvement plan;
Energy conservation and environmental protection solutions.
We are a reliable supplier of conveyor belts with a one-year warranty. We look forward to more cooperation
Xiamen Hee Industrial Belt Co., Ltd. is one of the leading textile conveyor belt manufacturers and suppliers in China. Feel free to buy textile conveyor belt from our factory. We must be your best choice!