Diamond/waffle
Diamond/waffle on surface, low friction but higher than matt surface. Food Grade material (like UB-W21/C) can be used in food industry, good for dough conveying with the good performance anti-stick.
Include some conveyor belting like as below:
Diamond-patterned light industry conveyor belts are specialized transmission equipment for the light industry. The core lies in pressing regular diamond-patterned textures on the surface of the conveyor belt, which takes into account both anti-slip performance and practical adaptability. They are widely used in food processing, electronic assembly, daily chemical packaging, express sorting, hardware and light industry, and other fields, making up for the anti-slip shortcomings of ordinary plain, glossy/matte conveyor belts. It is suitable for the transmission requirements of various types of light materials and combines practicality with scene adaptability.
The core function of the diamond pattern is reflected in three aspects
The first is to enhance anti-slip performance
The concave and convex texture of the diamond pattern can significantly increase the friction coefficient of the conveyor belt surface, effectively preventing light materials (such as smooth parts, packaged finished products, fruits and vegetables, etc.) from slipping or shifting during transportation, start-up and stop, or inclined transportation, reducing material loss and transmission deviation, and is suitable for high and low Angle transportation scenarios
The second is water drainage and dust removal
The gaps in the diamond pattern can quickly remove water stains, oil stains and fine dust adhering during the conveying process, preventing materials from sticking to the conveyor belt. At the same time, it reduces the residue of stains within the pattern and lowers the difficulty of cleaning, making it suitable for damp and dusty light industrial production environments
The second is water drainage and dust removal
The uneven diamond texture can create a slight buffering effect, providing protection for fragile and easily scratched light materials (such as precision electronic components and fragile packaging), reducing collision damage during the conveying process, and balancing transmission efficiency and material protection.
The production process takes light industry-specific materials such as PVC and PU as the base materials, with the core focusing on the precise forming of diamond patterns. The process is mature and can be scaled up for production. The specific key processes are as follows: Firstly, raw material screening and proportioning are carried out. High-toughness and wear-resistant base materials are selected, and food-grade, anti-static, oil-resistant and other additives can be added according to industry requirements to adapt to special scenarios such as food and electronics. Secondly, the base material is calendered. The proportioned base material is pressed into uniform thin sheets to ensure that the thickness of the base material is consistent and the toughness meets the standards. Subsequently, the diamond pattern is embossed and formed. Through a custom-made diamond pattern mold and the high-temperature embossing process, the diamond pattern is evenly pressed onto the surface of the base material. The depth and density of the pattern are precisely controlled to ensure that the concave and convex texture is clear, evenly distributed, without deformation or damage. Then, the composite molding process is carried out. The surface layer with the embossed diamond pattern is high-temperature combined with the core layer (to enhance tensile strength) and the bottom layer (to improve the fit with the roller). According to the requirements, auxiliary structures such as guide strips and stop blocks can be added to balance anti-slip performance and conveying accuracy. Finally, vulcanization curing, precise cutting and joint treatment are carried out. Through the hot vulcanization joint process, it is ensured that the joint texture is continuous, smooth and firm. After being cut to the specified specifications, it undergoes strict quality inspection (texture integrity, friction coefficient, tensile strength, wear resistance, etc.), and is confirmed to meet industry standards before leaving the factory.
Overall, the diamond-patterned light industry conveyor belt, with its core advantages of anti-slip, water repellency and material protection, is suitable for the multi-condition and multi-material transmission requirements of the light industry. Its mature embossed process not only ensures the stability of the diamond pattern and the durability of the conveyor belt, but also allows for flexible customization of diamond pattern specifications, conveyor belt sizes and material characteristics according to the needs of different industries. Help light industry production lines enhance transmission stability, reduce material loss and maintenance costs.